Cable Irradiation Machine
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Cable Irradiation Machine Manufacturer
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Designed specifically for modification and crosslinking of cable and polymer materials such as XLPE, PVC, and fluoroplastics, enhanced thermal resistance, durability, and performance reliability for mission-critical sectors such as energy, automotive, aerospace, electronics, and medical devices.
- High-energy electron beam source: Irradiation dose control error ≤±1.5%, uniform irradiation distribution ±2%.
- Supports ultra-thin materials (0.03mm²) and large-diameter products (120mm) for multi-specification processing.
- 7-inch touchscreen: Stores 100+ recipes, real-time irradiation parameter monitoring, and data export (USB/Ethernet/Wi-Fi).
Company Advantages
- Established in 2000, serving 30+ global clients (TE, BELDEN , Amphenol).
- 25% R&D team with 16 patents (e.g.,uniform beam distribution, low-dose high-efficiency irradiation technology).
- CNC machining (±0.005mm precision) for durable components.
- Certifications: ISO 9001:2015, CE, UL/FDA compliant for export markets.
- Industry Kits: Pre-configured equipment for telecom (high-speed cable irradiation), automotive (harness cross-linking), and medical (sterilization).
- Fast Delivery: Standard models in 10 days, custom projects in 16 weeks (30% faster than industry average).
- Domestic: 4-hour remote response, 24-hour on-site service in major cities.
- International: 7×12-hour English support via local partners (Southeast Asia, Europe, N. America).
- Gold: 5-year extended warranty, annual precision calibration, and priority upgrade access.
- Platinum: Dedicated account manager, 24/7 remote monitoring, and free material testing.
- Free Training: Certified courses for operation, maintenance, and safety.
Why Choose Us?
Metric | Our Equipment | Traditional Machines |
Maximum Irradiation Speed | 100~300m/min | 500~800m/min |
Dose Uniformity | >98% | 90-95% |
Energy Consumption | 80 kW·h/shift | 120 kW·h/shift |
Unmatched After-Sales Commitment
- Risk-Free Trial: Free material irradiation testing before purchase.
- Ecosystem Support: Partnerships with leading material suppliers for process optimization and free industry technical seminars.
Applications Across Industries
- High-voltage cable insulation (XLPE) cross-linking for enhanced thermal and electrical performance.
- Irradiation of submarine cables for offshore wind farms, improving water resistance and longevity.
- Cross-linking of photovoltaic (PV) cables for UV resistance and flame retardancy.
- Irradiation of wind turbine cables for flexibility in extreme temperatures.
- Sterilization of medical cables?(e.g., endoscope wires) via electron beam irradiation (ISO 11137 certified).
- Cross-linking of implantable device leads (e.g., pacemaker cables) for biocompatibility.
- Cross-linking of high-temperature battery cables (e.g., silicone rubber for 180°C+ operation).
- Irradiation of ADAS sensor cables (LiDAR/RADAR) for EMI shielding and signal integrity.
- Irradiation of robotic arm cables for flex life (10M+ cycles) and oil resistance.
- Cross-linking of data cables (e.g., Profibus, Ethernet) for industrial IoT connectivity.
- Irradiation of aviation wiring (e.g., PTFE/PFA insulation) for weight reduction and radiation resistance.
- Cross-linking of military-grade cables for EMI protection and harsh environment durability.
Visual & Conversion Enhancements
- 3D Visualization: Showcase beam scanning systems optimized for thin-walled cables (e.g., automotive harnesses) vs. thick insulation (e.g., high-voltage power cables).
Frequently Asked Questions
Yes, we specialize in custom-designed irradiation equipment for unique applications. Such as:
- Irradiation cross-linking for heatshrink tubes, electric heating tapesin various ranges of sizes;
- Pipeline anti-corrosion coating sheets, IXPE foam sheets, infusion films, thin films, etc.
- Cable Head Accessories: cable finger gloves, sealing caps, sheds.
- Electronic Components: triodes, thyristors, resettable fuses, semiconductor wafers, PTC chips);
- Color modification for gemstones (e.g., diamonds, topaz) and crystals;
Our engineering team will:
- Analyze your material specifications (e.g., polymer type, thickness, additives) to determine optimal irradiation parameters (dose, energy, beam width).
- Validate compatibility with your production environment (e.g., conveyor speed, temperature tolerance).
- Design your irradiation solutions and ensure post-installation support.
Contact us at txm@dgqingfeng.net to discuss your project.
Safety is our top priority. All machines:
- Comply with CE safety standards(EN 60204-1) and feature emergency stop mechanisms, protective enclosures, and overload protection.
- For high-risk environments (e.g., military, medical), we offer optional upgrades like advanced shielding systems and remote operation modules.
- Operator training is included to ensure proper use and hazard awareness.
Warranty Coverage: All standard parts are covered under our 1-year warranty (extendable to 5 years with our Premium Care Package).
Spare Parts Service:
• We maintain a 20-year inventory of replacement parts (e.g., electron guns, control systems).
• Critical parts can be dispatched within 24 hours via express shipping.
• For legacy machines, we offer reverse engineering services to replicate obsolete components.
Preventive Maintenance: Sign up for our annual maintenance plan to receive:
• Free inspection and lubrication.
• Discounted rates on replacement parts.
• Priority service during peak production periods.
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